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Insulated Shipping Solutions

What is Insulated Packaging?

As e-commerce services continue to innovate and expand, more and more customers are receiving their medication, groceries, and treats in single-use insulated packaging.  Brand owners no longer want to pollute with EPS Styrofoam coolers piling up in the landfill.  Exciting development in recyclable materials can now protect perishable items in the last-mile parcel delivery systems like UPS and FedEx from both unhealthy temperatures and breakage.  Some products line the inside of a corrugate box to transform it into a cooler.  Others are padded envelopes packed with highly insulative memory foam or bubble wrap.


What is Cold-Chain?

Cold-chain is a highly specialized niche dedicated to finding the best compromise between cost and efficacy. Only by understanding the science of materials, nature of recycling and composting profit motives, dimensional weight calculation and compliance requirements can a customer confidently utilize the right solution.

We must predict and avoid all potential crises before the product is used to ship anything.  Exhaustive in-house and 3rd-party testing along with the most experienced minds in the business make sure the feedback from the marketplace is positive.  No brand wants to have their end-user questioning their social responsibility. Build a trust that lasts.

We do everything we can to save our environment from laziness. Most manufacturers of EPS alternatives lay on the thin ice of unchallenged greenwashing.  Some utilize recycled denim content and tell end-users to toss it in the garbage, guilt-free. They ignore the fact landfills are meant to prevent decomposition so there is little difference between EPS and a banana peel once it reaches the dump.  We provide real green solutions supported by the existing profit-driven cycle. Contact us today to learn how our insulated mailers & cold-chain shipping solutions can help.

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At Thermal Shipping Solutions, we know you need to be sure that your perishable items make it safely to your customers.  Why run the of risk spoiled food and damaged medications?  We work with you and your accreditation agencies to develop an optimal compromise between cost and performance for your cold chain packaging.  We utilize industry-standard 7E ISTA testing and evaluate lane data and shipping conditions to make sure you're getting exactly what you need. 

Kangaroo Mailer

Kangaroo Mailer

Our insulated mailers contain compressed, self-expanding foam that inflates when punctured, creating a form-fitting enclosure that protect and thermally insulate fragile and perishable items. Simply pierce the outer film of the foam expansion mailer and watch it expand to its original size.
Renewliner Box Liner


Protect your perishable shipments while meeting your sustainability goals with Renewliner – our award-winning, curbside, recyclable, cold-chain packaging solution. Recognized by the Cold Chain Global Forum as one of the most sustainable temperature-controlled projects around, Renewliner re-imagines what’s possible with sustainable packaging. Unlike other packaging systems, our patent-pending design for the Renewliner is made from recycled plastic bottles. By using this completely recyclable, curbside packaging solution you're supporting our cause to build a sustainable future while removing existing waste from our environment. Some thermal packaging alternatives may be properly sourced but may not necessarily perform. In other cases, they may complete the job but have a life cycle that does more harm than good. We test against them all, so give us a shout today for a custom sample!
DURAshield Box Liner

DURAShield Insulated Box Liners

This bottom gusseted 3D insulated box liner is manufactured with flexible metallized bubble insulating materials that provide high-efficiency thermal protection for a wide range of packaging applications. Minimize costs with simple solutions!
DURAShield Envelope

DURAShield Metallized Bubble Envelopes

Durashield pouches and envelopes allows you to adapt to shipping variables while lowering costs. Our strong, thin, and leak-proof material retards all forms of heat transfer to achieve excellent insulation value while saving space and money!
Nordic Gel Ice Packs

Gel Ice Packs

Our cost-effective standard gel packs are reusable and can be used in ambient, refrigerated, or frozen temperatures. The non-toxic gel concealed within the cold pack is decomposable but also freezes solid. The heat-sealed polyethylene wrapper provides a reusable and durable refrigerant - which is ideal for protecting temperature-sensitive products in various industries.
Picture of Kangaroo 3D Box Liner

Kangaroo 3D Box Liner

All the benefits of our Kangaroo Mailer with greater capacity! Our Kangaroo 3D Insulated Box Liner is provided compressed (optional) and packed flat. Pierce to allow the foam to inflate and line the inside of a standard RSC carton!
Kangaroo Mailer


Our most popular size. Ideally suited to ship insulin prescriptions with minimal cost and material use. 48 units per case.
Kangaroo Mailer


Larger shipments at the absolute minimum dimensional weight. Most often used for chocolates and specialty medications . 24 units per case.
Kangaroo Mailer


This compact mailer is used primarily by the compounding pharmacy industry. 72 units per case.